Wildfires Are Unstoppable.
But Your Infrastructure Doesn’t Have to Burn.

Flame Cap’s revolutionary fireproof shell wraps utility poles, rooftops, and more in heat-activated protection—resisting wildfire damage before it starts.

Wildfires Are Unstoppable.
But Your Infrastructure Doesn’t Have to Burn.

Flame Cap’s revolutionary fireproof shell wraps utility poles, rooftops, and more in heat-activated protection—resisting wildfire damage before it starts.
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Fire-Activated Protection in a Molded Shell

Flame Cap uses intumescent technology—a fireproof material that rapidly expands under extreme heat to block oxygen and prevent ignition. Once applied, each pre-cast shell forms a tough barrier around wood, metal, or concrete infrastructure, insulating it from wildfire damage.

🔥   Expands under fire to form a protective barrier

🧱   Molds to fit any structure: poles, rooftops, tanks, and more

🛠️   Installs in minutes using mechanical fasteners

🧪   Lab and field-tested in extreme wildfire scenarios

The latest in intumescent fire protection is now available in North America.  Cast in forms and molded into precast applications, intumescent epoxy has a proven track record with over 50+ years of protecting assets and lives.

Flame Cap’s MADE IN THE USA (Fort Worth, TX.), factory manufactured precast epoxy intumescent fire protection has a clean application, not sprayed on which makes it non-disruptive to your business, code compliant, less maintenance over time.

Intumescent epoxy can not only protect your assets through multiple fires, it also prevents corrosion and is code-compliant and guaranteed to last for up to 100 years.

Unlimited shapes, textures & finishes. Reproducible consistent performance. Fast installation on new product & retrofits

The Problem: The Escalating Threat of Wildfires

Between 2020 and 2025, wildfires have caused significant damage to infrastructure in the United States. In 2020, wildfires across Washington, Oregon, and California burned nearly 3.5 million acres, damaging electrical lines, pipelines, and roads.

In August 2023, a wildfire in Maui, Hawai'i, impacted over 2,000 structures, marking it as the deadliest U.S. wildfire in at least the past century.

More recently, in January 2025, the Palisades and Eaton fires in Los Angeles resulted in significant property and infrastructure damage, displacing thousands of residents and tragically claiming lives.

Wildfires impose a substantial economic burden, with estimated annual costs ranging between $394 billion and $893 billion, accounting for 2–4% of the U.S. GDP. In 2023 alone, wildfires destroyed 4,318 structures, including 3,060 homes, highlighting the extensive damage to residential areas.

The Solution: Flame Cap's Comprehensive Fire Protection

Flame Cap offers an innovative and cost-effective solution to mitigate the risks posed by wildfires to utility infrastructure and buildings.
  • Fireproof Shell: Flame Cap's fireproof shell protects wooden utility poles up to temperatures of 2,000°F, significantly reducing the risk of ignition during wildfires.

  • Expanded Intumescent Material: The shell incorporates expanded intumescent material that swells when exposed to heat, providing an additional layer of insulation and protection.

  • Versatile Application Possibilities:

    • Utility Poles: Safeguards critical power infrastructure, maintaining electricity supply during wildfires.

    • Rooftops and Siding: Enhances the fire resistance of residential and commercial buildings.

    • EV Battery Liners: Provides thermal protection for electric vehicle batteries, preventing combustion.

    • Shipping Containers: Protects combustible goods during transportation.

    • Drywall and Siding: Offers fire-resistant solutions for interior and exterior building materials.

  • Cost-Effective and Easy Installation: Designed for simple application without the need for specialized equipment or extensive labor, making it an accessible solution for various stakeholders.

  • Environmental Benefits: Utilizes eco-friendly materials and supports sustainability efforts by enhancing the resilience of infrastructure against wildfires.

The Solution: Flame Cap's Comprehensive Fire Protection

Flame Cap offers an innovative and cost-effective solution to mitigate the risks posed by wildfires to utility infrastructure and buildings.
  • Fireproof Shell: FlameCap's fireproof shell protects wooden utility poles up to temperatures of 2,000°F, significantly reducing the risk of ignition during wildfires.

  • Expanded Intumescent Material: The shell incorporates expanded intumescent material that swells when exposed to heat, providing an additional layer of insulation and protection.

  • Versatile Application Possibilities:

    • Utility Poles: Safeguards critical power infrastructure, maintaining electricity supply during wildfires.

    • Rooftops and Siding: Enhances the fire resistance of residential and commercial buildings.

    • EV Battery Liners: Provides thermal protection for electric vehicle batteries, preventing combustion.

    • Shipping Containers: Protects combustible goods during transportation.

    • Drywall and Siding: Offers fire-resistant solutions for interior and exterior building materials.

  • Cost-Effective and Easy Installation: Designed for simple application without the need for specialized equipment or extensive labor, making it an accessible solution for various stakeholders.

  • Environmental Benefits: Utilizes eco-friendly materials and supports sustainability efforts by enhancing the resilience of infrastructure against wildfires.

FAQs

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Flame Cap CANADA

10271-178 Street NW,
Edmonton, Alberta, Canada
T5S 1M3

(587) 498-1836

info@flamecap.com

Flame Cap HQ

1426 21st St NW,
Washington, DC
20036

(601) 521-7343

info@flamecap.com

Flame Cap Regional

2917 S. Vail Avenue
Commerce, CA
90040

(601) 521-7343

info@flamecap.com